Author: Julie Roberts

FlamePro Puts PPE To The Test

Posted on by Julie Roberts

FlamePro Raises the Bar for PPE Innovation with New In-House Testing Lab

 

 

“Every second counts in an emergency—and so does every layer of protection.”

That’s why we have invested in our own in-house state-of-the-art in-house testing laboratory at FlamePro’s UK headquarters near Hull. This £150,000 investment isn’t just about equipment; it’s about our commitment to safeguarding those who risk everything to keep us safe.

 

By housing cutting-edge testing technology under our own roof in Hull, we’re accelerating our ability to deliver revolutionary firefighter  PPE solutions to the market—faster than ever before.

 

Why This Lab Matters

 

Imagine the challenge, until now, as part of our product development process, fabric and clothing samples have been sent to external testing facilities to measure their protective qualities, slowing down the development process.  Whilst final design versions will still require testing by independent, accredited facilities, the on-site lab will save a huge amount of time in sample testing, helping us to quickly discover the most favourable designs and bring new innovations to market.

 

  • Faster innovations: Immediate results mean quicker decision-making.
  • Superior solutions: We can experiment more thoroughly with fabric combinations and design tweaks.
  • Global leadership: This lab cements FlamePro as a pioneer in PPE excellence.

 

Inside the Lab: A Revolution in Testing

 

The lab has been fitted out with a host of specialist testing equipment, the majority supplied by the market leaders in precision testing solutions for the textile industry.  The equipment includes:

 

Convective Heat Test Machine

 

When seconds stand between safety and burns, our testing ensures that garments meet EN ISO 9151 standards, providing maximum protection against flames. This device plays a critical role in measuring how much heat transfers through clothing when directly exposed to flames, as outlined by EN ISO 9151. It’s one of the most vital tests for meeting the EN 496 standard for structural firefighting PPE. The test is conducted on the fully assembled fabric—including the outer shell, thermal barrier, and inner moisture barrier—providing essential insights into how long the clothing can resist flames while staying cool enough to protect against burns.

 

Radiant Heat Test Machine

 

Firefighters don’t just face flames; they endure intense heat from surrounding smoke and structures. This machine tests how our fabrics perform under radiant heat, crucial for passing EN 469 standards.

 

At structural fires, firefighters face danger not only from flames but also from intense heat radiating from the fire, surrounding smoke, and the building itself. To tackle this, the radiant heat test machine measures how clothing performs under heat radiation, following the EN ISO 6942 standard. This crucial EN 469 test is a game-changer for our R&D efforts, allowing us to rapidly assess how fabrics respond to radiant heat when combined, driving innovation and enhancing protection.

 

Universal Strength Tester

 

From seams to entire garments, we test tensile strength and tear resistance to guarantee durability in the toughest conditions.

 

This cutting-edge device evaluates how clothing holds up when pulled in opposite directions, testing fabrics for both tensile strength and tear resistance. It’s an invaluable tool for quality control, ensuring seams remain strong under pressure and fabrics meet the highest durability standards.

 

Specialist Washing Machines

 

Durability matters—especially when PPE undergoes frequent washes. By testing fabrics under ISO 6330 conditions, we ensure they maintain their protective qualities wash after wash. We’ve installed specialist washing and drying machines designed to meet the rigorous procedures of ISO 6330. These machines allow us to test how well PPE holds up to repeated cleaning while maintaining its protective qualities. Each test wash is meticulously controlled, with precise weights, temperatures, and spin settings to ensure reliable results. The insights gained directly inform the care labels on our garments, ensuring wearers get the best performance and longevity from their PPE.

 

What This Means for PPE Innovation

 

Adrian Jaoudat, Head of Product Development, highlights the impact of the lab on our mission:

“At both FlamePro, we already have an excellent reputation for our quick turn-around of market-leading products and short lead times for new orders.  With the new lab, our world-class R&D department will become even more efficient and rigorous in the discovery of highly protective PPE solutions.”

 

Helen Briggs, Certification and Testing Manager, will be managing the day-to-day running of the new lab and testing procedures.  She adds:

“It’s very exciting to have our own testing lab on site!  Immediate access to state-of-the-art testing equipment will be hugely beneficial to our R&D and design endeavours, helping to consolidate our position as a leader in firefighter and arc flash PPE innovation.”

 

Our Vision for the Future

 

FlamePro’s new testing lab isn’t just an investment in technology; it’s an investment in lives.

 

And this is just the beginning. With in-house testing now in place, we’re opening the door to groundbreaking advancements that will redefine safety standards for years to come.

 

Lasting care and service

Posted on by Julie Roberts

Supporting Beyond Delivery

 

When you purchase kit from FlamePro, our job doesn’t stop there.  Optimal protection depends on PPE being clean, a good fit and in top condition for every call out.  Then at the end of its life, it needs to be disposed of responsibly.

 

 

After-sales care and maintenance is crucial to keep your team safe.  At FlamePro we take this responsibility seriously.  In the UK, we offer a full service package to ensure you consistently get the best from your PPE.

 

 

The risks

 

Dirty firefighting suits can be dangerous to health. Good quality PPE protects against contaminants like chemicals, blood, carcinogens and toxic smoke particles. But after an incident, these harmful substances remain on the outer layers of the PPE. Firefighters continue to be at risk until the kit is carefully removed and decontaminated.

 

 

The requirements

 

National and international guidance from the BSI and ISO states that firefighting PPE must be cleaned after every fire-related incident. The Fire Brigades Union DECON campaign is taking this further, calling for stricter monitoring and decontamination policies.

 

Fire and Rescue Services have a duty of care to their crews. They must minimise the immediate and long-term health risks.  To keep everyone at the station safe, exposed kit should be contained and professionally decontaminated.

 

Keep it clean and fit for purpose

 

You can depend on us to handle ongoing PPE cleaning and maintenance. Our full service package offers the benefits of a local service, combined with specialist expertise.  We clean and decontaminate PPE at 22 aftercare service depots across the UK.   Clean kit is returned within seven days, ready for action.

 

 

We use the latest technology at our depots to scan and inspect your kit for signs of damage.  Repairs are undertaken as part of the seven-day service and meet our high manufacturing standards. If repairs are un-economic, the kit is retired and replaced.

 

 

 

Take stock

 

Our Wardrobe Management Portal gives you real-time access to the history and status of each garment in our care. Track the date of manufacture, the wearer, and every clean and repair.  Place new orders and rank changes.

 

 

Size up

 

Accurate sizing is crucial to our after-sales service. Oversized garments can be too heavy and risk snagging. Tight garments reduce air gaps and compromise thermal protection and movement. It’s essential that firefighters get a good fit to operate safely.

 

FlamePro’s Sizing App revolutionises the sizing process.  Convenient, quick and accurate, it saves valuable time and resources. AI technology captures precise measurements, ensuring comfort, mobility and safety for each wearer.

 

For those that prefer a personal service, we offer an in-person sizing option.  Our sizing team will visit your crew members at all your locations to ensure correct size and fit.

 

 

Recycle

 

Our environmental impact matters. We work hard to protect firefighters, and we want to protect our planet too.  FlamePro is proud to offer a comprehensive, scalable recycling package for firefighting PPE.

 

The FlamePro Recycle scheme accepts firefighting clothing, boots and helmets from any supplier to be reused, repurposed and recycled. Our services are scalable, whether you require occasional box returns, or regular recycling bin collections across multiple sites.  These initiatives can help your organisation hit its sustainability targets. Together, we can all make a difference keeping firefighting PPE out of landfill.

 

 

Our global commitment

 

Whilst our full range of care and maintenance services is currently available in the UK, we’re actively sourcing worldwide partners to help us deliver these services globally too. Your FlamePro sales contact can advise on aftercare services available in your location.

 

Ultimately, taking care of your kit is taking care of your crew. From design to manufacture, sizing, tracking, cleaning, repairs and recycling, FlamePro will help you get the best out of your PPE for its lifetime and beyond.

The Design Behind The Protection

Posted on by Julie Roberts

Ultimate protection starts with uncompromising design – every detail of FlamePro kit is engineered to defend lives when it matters most.

 

Firefighting is dangerous. At FlamePro, we understand the unique challenges and risks firefighters face and how critical personal protective equipment (PPE) is to their safety.

 

Our garments strike the right balance between superior protection, durability and comfort.

 

There’s a huge amount of work that goes into creating our life-saving kit. Here we look at the key design considerations and the expert team behind our PPE.

 

 

The innovators behind our PPE

 

Our team of 17 have decades of experience between them!

 

Adrian heads up the product development team and has worked in the industry for 14 years, specialising in flame resistant garments.

 

Collectively, they have a deep understanding of the ever-evolving risks faced by frontline firefighters, the latest technologies and solutions on the market and the strict standards that need to be adhered to.

 

They work closely with industry experts and customers at every stage of the process and this input and feedback underpins all our designs to ensure we deliver exactly what firefighters want and need. It’s a real team effort!

 

 

Knowing the risks

 

Firefighters are exposed to many risks that are ever changing. Protection against extreme heat and flame, toxic chemicals and biological pathogens is vital. It’s also critical firefighters stay dry and cool and can move freely.

 

Our team understands the potential risks of every scenario. A comprehensive risk assessment informs every design decision, from fabric choices to garment structure. The team works closely with safety experts and firefighters to ensure we’re ahead of the game, offering unparalleled protection against the likely dangers.

 

 

Meeting strict standards

 

PPE regulations and standards vary from country to country. They dictate what level of protection and testing is required, how long PPE should last and how it should be cleaned and maintained.

 

Our Certification and Testing Manager works closely with our designers and Technical Product Manager to ensure that all of our PPE adheres to strict regulations and standards. Helen has worked in the industry for over 20 years, for testing houses and those setting standards, and her knowledge is second to none.

 

Our PPE conforms to all the latest standards including BS, EN, ISO and AS/NZ. Our team knows these standards inside out, ensuring that all our designs meet the necessary requirements and are fully compliant.

 

 

 The right fabrics for ultimate protection

 

Choosing the right fabrics is critical to PPE design and protection. PPE is constructed from two or three fabric layers depending on the level of protection required. Structural kit for example has three layers. The outer layer must be tough and protect against heat and flame. The moisture barrier must protect from liquid and chemicals and be breathable. The thermal layer must keep firefighters cool, protecting them from heat stress. How these layers work in combination are critical.

 

Our Technical Product Manager is a fibre and fabric expert and works closely with manufacturers to offer a wide range of options. He has more than 30 years’ experience working in the protective clothing and textiles arena for companies such as Rhodia, Kimberly-Clark and Ansell.

 

We select only the best suppliers and fabrics. Our Valiant range for example uses new fabric and membrane technologies and is renowned for its high durability and thermal performance that stands the test of time.

 

We’re constantly reviewing the latest technologies on the market and are not tied to any brand or supplier meaning we have the freedom to find the right combination to suit all requirements and budgets.

 

 

PPE that lasts

 

PPE is a major investment so needs to last. It must be durable and capable of withstanding regular washing. Fabric selection and design plays an important role.

 

Carefully positioned knee and elbow pads, for example, can provide extra strength. Extensive testing ensures that all fabric combinations stand the test of time, work well together and can be frequently washed.

 

We’ve recently invested £150,000 in a brand-new testing lab at our UK headquarters. Immediate access to state-of-the-art testing equipment helps us quickly identify and fine-tune the very best fabric combinations and design styles for firefighter protection.

 

Testing processes simulate real life conditions, and we go above and beyond what’s required. All designs are also independently tested, and wearer trials ensure they perform as expected on callouts.

 

To ensure longevity, we recommend regular maintenance and inspections. Our clients can take advantage of FlamePro’s Fully Managed Service for cleaning, repair, and decontamination.

 

 

Comfort without compromising safety

 

Comfort is just as important as protection. Firefighters need to be able to move quickly and easily.

 

Ergonomics is a key consideration when designing PPE. Our Valiant structural PPE is 3D with curved seams and shaped panels that follow body contours. Side panels enable extra movement and support. Seven-panel sleeves stop the jacket riding up when stretching or climbing. The shoulders and lower back are specially designed for comfort and to reduce injury when wearing breathing apparatus.

 

Getting the right fit is also critical. It takes time and expertise, especially when taking into consideration multiple layers and varying body shapes and sizes.

 

Our team also ensures that our helmets, gloves, and boots work seamlessly with our jackets and trousers to provide full-body protection without compromising on comfort.

 

 

Innovating to meet firefighters’ needs

 

We’re innovators, constantly pushing boundaries. Our kit goes above and beyond basic protection, incorporating innovative features that offer additional safety and convenience.  Our Valiant kit has a simple design to reduce the accumulation of toxic particles and makes it easier to clean and maintain. It also uses revolutionary glow in the dark and reflective tape.

 

PPE can be tailored as required. From fabric combinations to extra pockets, loops or badging. You name it, we can do it! We work closely with customers, ask the right questions and make sure firefighters have the right kit and the right level of protection for every job.

 

 

What’s next

 

We’re constantly researching new materials and technologies to improve our products, and we’re excited about the potential of smart PPE, which could monitor environmental conditions and firefighter health in real-time.

 

We’ve already introduced specially designed PPE for different jobs. For example, structural PPE specially designed to protect firefighters in intense and enclosed building fires. Wildland kit that is 50% lighter and ideal for long and high-intensity wildfires where maneuverability, breathability and durability are key. And finally technical rescue kit, which is light, visible, flexible and suitable for callouts such as road traffic collisions. But we’re doing more so watch this space!

 

As we continue to innovate and refine our products, we remain committed to providing frontline firefighters with high-quality PPE that offers protection, comfort, and durability.

 

Our intelligent PPE designs can be delivered in just 12 weeks and we have options for all requirements and budgets. To find out more get in touch today.

7 Reason to Choose FlamePro

Posted on by Julie Roberts

Increasingly, Fire and Rescue Services across the globe are choosing FlamePro PPE to protect their firefighters.

 

Here are just some of the reasons why:

 

  1. DESIGN EXPERTISE

 

We’re innovators. Our highly skilled and experienced design team is at the forefront of firefighter PPE design. Protection, comfort and ergonomics are stitched into every piece of kit we create, and we don’t compromise on quality.

 

We’re not tied to any suppliers. We’re free to use the very best available fabrics for the job.  All our PPE is heat and flame resistant, breathable, durable and carefully designed to be comfortable.

 

We have our own testing laboratory to put new styles and fabric combinations through their paces. This enhances design innovation, whilst always ensuring high levels of protection and safety.

 

  1. CUSTOMER FOCUS

 

Our team is known for being professional, honest and easy to work with.  We pride ourselves on the relationships we build with customers: they trust us to get the job done.

 

Every customer has a dedicated account manager to answer queries and provide updates.  We take the time to get to know you and your organisation, to understand your preferences and how you work.  We never oversell. We always ask the right questions to make sure the solutions we’re providing are exactly what you need, and can tailor your kit accordingly.

 

Before you place an order, we’ll make sure the design is right, from the national or international standards it meets, to the specific fabrics we use, to the placement of pockets and loops. We’ll then produce samples for you to try.

 

  1. THE PERFECT FIT

 

To provide optimal protection, PPE must fit well. We know everyone is different, that’s why we manufacture 96 different standard sizes across all body types.

 

Our Sizing App helps to ensure that we get the right fit for each member of your crew. Convenient, quick and accurate, it uses AI technology to capture precise measurements, ensuring comfort, mobility and safety.

 

For those preferring a personal service, we offer an in-person sizing option.  Our sizing team will visit crew members at all your locations to ensure correct size and fit.

 

  1. FAST DELIVERY

 

We deliver – quickly! Sourcing kit in good time has become problematic in today’s market. Our competitors are taking months to complete orders and failing to meet delivery deadlines. Not us.  Our customers are surprised and delighted at how quickly they can receive kit.

 

We keep healthy stocks of technically advanced fabrics, so we’re not hindered by supply issues. We have the staff, capacity and capability to hit the ground running when you place an order, so we can deliver excellent quality kit in industry leading times of 8-12 weeks.

 

  1. MANUFACTURING CONTROL

 

From initial design to delivery of your kit, everything is handled by us. Part of the reason we’re out-stripping our competitors on delivery times is the full control we have over our supply chain and manufacturing capabilities.

 

Whilst many PPE suppliers look to Asia to contract out their manufacturing, we have our own manufacturing facility in the heart of Europe. Here we employ our own staff, and have stringent training, auditing and quality control procedures. Our in-house production line is expertly managed to ensure a smooth process and avoid delays, meaning your PPE will reach you quickly.

 

  1. CLEANING & MAINTENANCE

 

Our care and attention to detail doesn’t stop on delivery.  You can depend on us to handle the ongoing cleaning and maintenance of your kit, to ensure it’s in tip top condition for every call out.

 

Our full service package in the UK provides cleaning and decontamination services at 22 aftercare service depots across the country. Here, we also inspect kit for signs of damage and undertake repairs. PPE is returned within seven days, clean, repaired and ready for action.

 

All aftercare services are logged on our Wardrobe Management Portal, where you can track and access the service history of each piece of kit, and order replacements.

 

We’re actively sourcing worldwide partners to help us deliver these services globally, and can advise on aftercare services available in any location.

 

 

  1. ENVRONMENTAL RESPONSIBLITY

 

Our impact on the environment matters. We work hard to protect firefighters, and we want to protect our planet too.  We’re proud to offer our customers a comprehensive recycling package for firefighting PPE.

 

Our FlamePro Recycle scheme takes used firefighter clothing, boots and helmets from any supplier to be reused, repurposed or recycled. Our services are scalable, whether you require occasional box returns, or regular recycling bin collections. Together, we can all make a difference keeping firefighting PPE out of landfill.

 

Download our latest product brochure here.

Top tips for maintaining firefighting PPE

Posted on by Julie Roberts

Ensure your firefighting PPE is always in peak condition with FlamePro’s comprehensive guide, Top Tips for Keeping Firefighting PPE Tip-Top. In this essential download, we share expert advice to help you inspect, maintain, and store your protective gear effectively, keeping you safe on the job and extending the life of your PPE. From choosing the right fit to understanding the signs of wear, this guide details every aspect of PPE care, including how to clean gear after every fire-related callout and the importance of regular inspections.

 

Firefighters work in high-risk environments where PPE is the first line of defense. That’s why this guide goes in-depth on identifying critical defects, using proper cleaning protocols, and logging maintenance activities to create a traceable care history. With sections on advanced inspection techniques, record-keeping, and compatibility checks, you’ll find everything needed to ensure every piece of equipment – from gloves and helmets to jackets and boots – is functioning at its best. FlamePro’s dedicated section on transport and storage provides tips to protect your kit from environmental damage, preserving its integrity and protective qualities.

 

Download the guide today and empower yourself with the knowledge to keep your PPE in top shape. With FlamePro’s tips, you’ll not only uphold the highest safety standards but also make a worthwhile investment in your kit’s longevity, ensuring it’s ready to support you when it matters most.

Crucial guide to the physical and psychological effects of heat

Posted on by Julie Roberts

As global temperatures continue to rise, heat stress has become a critical risk for firefighters, impacting both their physical health and cognitive performance in life-threatening situations. Our new report, Heat Stress, The Body & The Mind, offers an in-depth look at the severe toll heat stress takes on firefighters and the strategies essential for protecting them in an increasingly challenging climate.

 

Firefighters already face extreme conditions, and the added threat of heat stress can lead to serious health risks such as heat exhaustion, heatstroke, and long-term mental health effects. In this comprehensive report, we explore not only the immediate physical dangers but also the impact of heat on cognitive functions, which can lead to slower reaction times and impaired decision-making. It’s a vital resource for fire services, PPE designers, and anyone in the fire industry seeking to better understand and mitigate these hazards.

 

At FlamePro, we’re dedicated to advancing firefighter safety through innovation. Our Valiant structural suit and Defender wildland suit are designed to reduce heat stress by using lightweight, breathable materials without compromising on critical protection against flames and other hazards. This report also covers the latest practical steps—from hydration and rest strategies to pre-cooling methods—that firefighters and their teams can adopt to lessen the effects of heat on the job.

 

Available exclusively from FlamePro, this report highlights our ongoing commitment to developing PPE that meets the ever-evolving needs of firefighters, ensuring their safety even as temperatures rise.

Top tips for sourcing firefighting PPE

Posted on by Julie Roberts
Sourcing the Right Firefighting PPE: Essential Considerations

Protecting firefighters is a top priority for every fire and rescue service (FRS), and selecting the right Personal Protective Equipment (PPE) plays a critical role in ensuring their safety. Our comprehensive guide, Top Tips for Sourcing Firefighting PPE, is designed to help procurement officers navigate the complexities of PPE selection.

 

With shrinking budgets and new regulations like the UK’s Procurement Act 2023, FRSs must make smart, informed choices when buying PPE. This guide provides practical advice on sourcing PPE that complies with key standards, such as EU PPE Regulation 2016/425, and ensuring the gear is fit for purpose.

 

You’ll learn about the importance of risk assessments, how to base procurement decisions on up-to-date information, and how to collaborate with suppliers and other FRSs for cost efficiency. The report also covers key procurement routes—whether through tenders, frameworks, or direct purchases—and emphasises the value of seeking expert advice from knowledgeable suppliers like FlamePro.

 

Equip your team with the best PPE while staying compliant and within budget. Download the full guide now and make informed, cost-effective decisions that prioritise firefighter safety.

Capita Case Study

Posted on by Julie Roberts

Customer Name: Capita
Business sector: MoD Fire Service
Year of order: 2023
Business requirements: Top to toe ensembles for military firefighters from a flexible supplier able to also provide a range of customisations, fully managed services, and the handling of ongoing maintenance and cleaning of the PPE.

 

An Overview

In 2021, FlamePro was awarded a 10 year contract by Capita to provide Firefighting PPE for the Ministry of Defence (MoD). Martin Trafford from Capita Fire and Rescue describes the procurement process, and explains how this has developed into a successful working relationship:

 

“Firefighters working for the MoD make up one of the largest Fire & Rescue Services (FRSs) in the UK. Our firefighters are located across 56 stations on RAF airfields, Royal Navy and defence sites. In addition, we have firefighters stationed overseas in locations such as Germany, Cyprus, Brunei, the Falkland Islands and the Ascension Islands. As a result, our firefighting PPE requirements are more complex than most. Like all FRSs we require high-quality full structural protection for our firefighters, but delivery and maintenance are more challenging given our widespread locations. Equally, our needs can change at very short notice, so we need suppliers that can be flexible and work to tight deadlines.”

 

The requirement

Our former firefighting PPE was coming to the end of its useful life, so we needed to re-tender for new kit. We required around 4,000 items to make up full top-to-toe firefighting PPE, comprising structural tunics, trousers, boots, gloves, helmets and flash hoods. These
would need to work together as an ensemble to offer suitable protection and meet the European standard EN 469:2020 Level 2. As military firefighters, there were some additional specifications to consider such as rank sliders and name badges for identification on the fireground. We also needed a supplier with capabilities for providing fully managed services, handling the ongoing maintenance and cleaning of the PPE.

 

 

The tender process

The tender process took around a year to complete, which is standard for this kind of contract. A request for proposal (RFT) was issued with a prequalification questionnaire, which led to four different PPE providers being issued an invitation to tender (ITT). These suppliers presented their most suitable products, which were then put through rigorous wearer trials with a selection
of firefighters testing the kit in a variety of training scenarios. FlamePro scored highly across the range of criteria which included price, quality and wearer comfort. The company offered a good selection of products to choose from and responded attentively to each specified element of the brief. We were also impressed with FlamePro’s strength in logistics and focus on swift delivery times. Thanks to the benefit of its in-house manufacturing capabilities, FlamePro was undeterred by the challenge of providing kit to various  locations in the UK and overseas.

 

 

The solution

FlamePro’s Valiant structural jacket and trouser set was selected as the clear front-runner. The combination of high-quality fabric technologies and innovative design was well received, and it scored particularly highly in the wearer trials for its comfortable and ergonomic fit. To complete the ensemble we selected Jolly 9305 pull-on leather boots, Holik Diamond short firefighting gloves, the MSA Gallet F1XF helmet, and FlamePro’s 171 Full Cover particulate protection hood, worn under the helmet to protect the neck and face from harmful smoke particles. We have since purchased additional specific purpose wildland firefighting PPE from FlamePro,
namely the Defender Wildland Firefighter Suit and compatible accessories, which is required for our firefighters in high-risk areas of the UK, and Cyprus for example.

 

 

Cleaning & maintenance

For essential care and maintenance, FlamePro provides managed services for all our UK sites via its partnership with the Johnsons Workwear network of cleaning facilities across the country. Kit is collected, cleaned, repaired if necessary, and returned within seven days as standard. For our overseas sites, the MoD has arrangements in place with local cleaning providers, and FlamePro assists by providing advice and instructions on optimal cleaning techniques.

 

 

Distribution & logistics

FlamePro has demonstrated excellent flexibility in responding to our distribution needs since the contact was awarded. Initially, overseas delivery was organised via the MoD’s ‘Purple Gates’ distribution hubs, but we realised efficiencies could be made by delivering kit directly to some overseas sites. FlamePro was able to adapt its systems to suit our needs, and re-routed
deliveries to minimise lead times.

 

Subsequently, the impact of Brexit saw the export of goods delayed by cumbersome tariffs and paperwork, so FlamePro adapted again, and has reverted back to the Purple Gate system which currently remains more efficient. Over time, we have been impressed with their ability to flex to deliver the best service for their customers depending on circumstances.

 

 

From the outset, FlamePro put a lot of time and effort into understanding challenges and nuances, but FlamePro has always been very good at responding to these needs and adapting swiftly to change. Defence services often have to respond quickly to global events, which means our suppliers must respond quickly too. With its control over manufacturing capabilities and excellent management of logistics, FlamePro has consistently delivered exceptional service and exceeded our expectations.

Kent FRS SPPE Framework

Posted on by Julie Roberts

Customer name – Kent Fire & Rescue Service
Business Sector –  State Brigade
Business Requirement – : Specific need PPE due to the increasing amount of Wildfire incidents occurring. Ensuring firefighters were not exposed to the risk of heatstress associated with using structural garments when attending wildfire incidents.

 

 

An Overview

Brett Egan-Briers from Kent Fire & Rescue Service (FRS) is the National Firefighters PPE Technical Advisor. He handled procurement for the National Specialist PPE (NSPPE) Wildland PPE Framework in 2022, which selected FlamePro’s Defender as the preferred wildland PPE ensemble for UK firefighters:

“The driver behind this procurement project was the increase in wildland fire incidents occurring in the UK. We have always been susceptible to heath, moorland and grassland fires in the summer months, but these were increasing in frequency and intensity, particularly in London and the South East which were affected by long periods of hot, dry weather.
Nominated by the Commercial Transformation Programme (CTP) as the lead service in creating national procurement frameworks for PPE, Kent FRS was tasked with identifying a preferred wildland kit for the UK’s firefighters, along with a maintenance package to handle ongoing repairs and cleaning. By working together to select a supplier, FRSs would benefit from economies of scale and more efficient route to purchase.

 

The requirement

Traditionally, UK firefighters have worn structural PPE to all call-outs. This provides full thermal protection when faced with intense fires in buildings, but can be heavy and cumbersome to wear. In reality, tackling structural fires is a small part of a firefighter’s role. Today we attend a wide variety of incidents, from road traffic accidents to flooding, as well as undertaking work in the community providing fire safety advice and education. Around 93% of the time, wearing full structural PPE isn’t necessary, and firefighters would prefer to be operating in kit that is lighter and more comfortable.

At a wildland fire, crews are likely to be wearing kit for long periods of time in hot weather and need to stay comfortable. Specific purpose wildland PPE is usually much better suited to these fires than full structural PPE. It needs to be resistant to radiant heat, flames and embers, but doesn’t require multi-layer thermal protection against the intense heat of structural fires. As a result, it is usually lighter and more breathable, which is preferable when fighting fires in hot weather. We set about creating a procurement framework to make it easier and more affordable for FRSs to purchase this specialist kit.

 

The tender process

A thorough pre-qualification assessment was conducted to verify important criteria amongst potential suppliers, and as a result, three PPE suppliers were invited to tender, each putting forward designs and samples for consideration.
The ensembles were then tested by a selection of firefighters from Fire and Rescue Services across the country, who undertook various training scenarios whilst wearing the kit. The entire process took into account transparency, innovation, business resilience, value for money, and feedback from the wearer trials.

FlamePro’s Defender was a firm favourite at the wearer trials, and the company’s in-house design, manufacturing and testing capabilities ensured that samples and designs met the technical requirements. In addition, FlamePro’s partnership with the Johnsons Workwear network of cleaning facilities across the country, meant that a comprehensive fully managed service package was available for FRSs in all locations, enabling crucial ongoing maintenance of the kit. As a result, Defender was selected as the wildland PPE of choice for the Framework.

To date, I understand that FRSs from Lancashire, Cumbria, Surrey, Hampshire, North Wales and Norfolk have purchased the kit, and are putting it to good use on wildland fire call outs.

 

 

The investment

Wildland fires are an increasing problem in the UK and likely to become more frequent with climate change. When considering costs, it’s important that FRSs look holistically at the whole life costs of their PPE stock in light of the incidents they are likely to face. Specialist PPE is often considered an additional cost, but can offer good value for money if it can help prolong the life of more expensive structural PPE.

All firefighters must have access to full structural PPE in case of a serious incident, and most have two personal issue sets to allow for cleaning. This kit is generally more costly due to the higher level of thermal protection and complex combination of materials required. However, the repeated wearing and washing of structural kit can shorten its useful life significantly, meaning that it’s not
economical to wear this kit to all call-outs. Depending on the location and types of incidents faced by individual FRSs, purchasing specific purpose Wildland or Technical Rescue PPE could save on the cost of replacing structural sets in the long run, whilst ensuring firefighters are working in comfort with suitable protection.”

FlamePro delivers with unrivalled lead times

Posted on by Julie Roberts

FlamePro delivers with unrivalled lead times

PPE lead times are a sticking point in the industry right now. Global events are taking a toll with competition for production lines increasing as military requirements take precedence. Lead times dragging beyond 12 months are not unusual, and are understandably causing frustration, with fire and rescue services (FRSs) facing long waits for orders to arrive.  Increasingly, procurement officers are looking for suppliers that do things differently and can guarantee rapid delivery without compromising on quality.

 

FlamePro is defying this trend with unrivalled lead times thanks to our in-house manufacturing facility in the heart of Europe. Here we have full control of the process and supply chain, which helps to reduce our carbon footprint and ensures rapid delivery of quality kit within just 8-12 weeks.

 

Our customers are at the heart of everything we do. We go out of our way to understand their requirements and think outside the box when it comes to solutions. Often the right PPE solution isn’t necessarily the most obvious one!

 

We have a clear path to purchase, which ensures we fully understand our customers’ requirements and crucially, once an order is placed, we can move quickly:

 

Quick and efficient sizing

Our sizer app makes it quick and simple to size your entire team. It’s an accurate way to select the best fit.

 

Full control of supply chain and manufacturing process

We have our own dedicated manufacturing facility in Bulgaria. We employ our own staff, and have stringent training, auditing and quality control processes. Our dedicated sampling team and production line means we don’t have to compete for manufacturing slots and there are no delays or long waits for PPE.

 

We keep healthy stocks of innovative and technically advanced fabrics, which also enables us offer industry leading delivery times.

 

Central European location

Our manufacturing facility is well placed for easy access and fast delivery to customers in UK, Europe and beyond.

 

Uncompromising quality

Speed doesn’t affect quality. Our PPE is carefully manufactured to the highest quality. Every item of clothing we sell uses quality fabrics, is heat resistant, flame resistant, breathable and durable and carefully designed so that it’s ergonomic and comfortable.

 

Actions speak louder than words. Over the last 3 years we have been the contract holder to supply Wildland Firefighting garments to several UK FRSs through the National Specialist PPE (NSPPE) Framework. Supply has included large scale role-outs to Lancashire FRS, Scotland FRS, Surrey FRS and most recently Hampshire FRS. Through this Framework, we are contracted to deliver within 12 weeks and have met this requirement every time.

 

We also hold a lot of stock PPE and for these items, we can offer next day delivery to our distributors including Fire Ladders and Flameskill.

 

Download our latest product brochure here.

The Specific Purpose PPE Report

Posted on by Julie Roberts

In the evolving landscape of firefighting, traditional full structural PPE is no longer the one-size-fits-all solution for the diverse emergencies firefighters face. Our comprehensive report, issued in July 2024, delves into the changing role of UK firefighters and the financial and practical benefits of adopting specific purpose PPE. With fewer incidents involving structural fires and a significant increase in non-fire emergencies such as road traffic collisions, medical incidents, and wildfires, the need for versatile, cost-effective PPE has never been greater.

 

This report offers a detailed analysis of the cost implications and potential savings associated with incorporating specific purpose PPE, such as technical rescue, wildland, and water rescue gear. By highlighting case studies and providing practical recommendations, it serves as a crucial resource for Fire and Rescue Services seeking to optimize their PPE procurement strategies and ensure the safety and efficiency of their teams.

 

Discover how aligning PPE choices with today’s firefighting demands can lead to significant cost savings and improved operational effectiveness. Dive into our report to learn more about how specific purpose PPE can be a game-changer for the modern firefighter.

Dynamic new website improves customer experience

Posted on by Julie Roberts

We’re excited to introduce our fresh new website! Easy to navigate, quick to load, and teaming with useful information, it’s a helpful customer resource for solutions and support.

 

As a company, we’ve experienced significant growth in recent years, honing our expertise in specific markets and regions across the world. The new website better reflects our company today, with dual dedicated areas focusing on our Firefighting PPE solutions and our Defence Procurement ranges.

 

We’ve taken care to make sure that information and products are easy to find, with simple menus and internal links helping to make navigation simple and intuitive.

 

Our responsive new design ensures that the viewing experience is equally as good on all devices, from desk tops to mobile phones.

 

The website speed has also been optimised, with fast loading, display and response times for a positive user experience.

 

Firefighting PPE
Aimed at Fire & Rescue Services and firefighters in industry, this section showcases our full range of firefighting PPE, along with details of our care and maintenance wrap-around service for cleaning and repairs.

 

Defence Procurement
For our customers in the military, this section details the specialist project management of global rapid procurement and mobilisation services we offer. With capabilities to supply any non lethal items such as high-quality load carry, PPE, clothing and medical equipment. All can be purchased via our rapid procurement service, thanks to our robust global manufacturing, supply and distribution network.

 

Testimonials and case studies
Find out from the front line what it’s like to work with us, to purchase from us and to wear our kit! Our customers tend to come back to us for repeat orders thanks to our high-quality products and swift delivery times.

 

Information and resources
Delve into the latest hot topics and issues affecting our industries. This section of the website features white papers, opinion pieces and research to keep you up to speed.

 

FlamePro’s Head of Marketing, Dominic Beasty comments:

“It’s exciting to see the new website go live! We’ve worked hard to make it more cohesive and informative, and much easier to navigate. It helps to showcase FlamePro’s expertise and capabilities on the global stage, and highlights our unwavering focus on customer service. We hope it will continue to serve as a hub of information and support for our customers, suppliers and the wider industry.”

Brochure Download

Posted on by Julie Roberts

Explore the future of firefighter protection with FlamePro.

Download our latest brochure to discover how our cutting-edge innovations and industry-leading delivery times are reshaping the landscape of firefighting PPE. Whether you’re looking for advanced safety features, unparalleled comfort, or tailored fit options, our brochure provides comprehensive insights into our state-of-the-art products designed to keep your team safe and agile. Don’t miss out on learning about our customisable solutions that cater to every firefighting need. Enter your details to download now and equip your team with the best.

The Importance of FR base layers

Posted on by Julie Roberts

In the dynamic and perilous realm of firefighting, the significance of outfitting firefighters in flame retardant (FR) base layers versus non-FR garments cannot be overstated. This crucial decision impacts not only the comfort and performance of the individuals on the front lines but is ultimately a matter of life and death.

 

When contrasting flame retardant base layers with their non-FR counterparts, the primary distinction lies in the ability to resist ignition and impede the spread of flames. In the intense heat of a firefight, a momentary spark can escalate into a full-blown catastrophe. Flame retardant base layers act as a critical barrier, providing a level of protection that non-FR garments simply cannot match.

 

The intrinsic resistance to ignition is not just a matter of compliance with safety standards; it is a fundamental feature that elevates the safety of firefighters. Non-FR garments, when exposed to flames, can ignite rapidly, exposing the wearer to immediate and severe risks. In contrast, flame retardant base layers are engineered to withstand the harsh conditions of a fire, offering a crucial layer of defence that can make the difference between life and death.

 

Beyond the immediate threat of flames, the risk of burns is a constant concern for firefighters. Flame retardant fabrics excel in minimising heat transfer, reducing the potential for burns even in the face of extreme temperatures. This level of protection is a non-negotiable aspect of firefighter safety that cannot be compromised.

 

The comfort and mobility of firefighters are equally pivotal factors in the choice between flame retardant base layers and non-FR garments. While non-FR options may offer flexibility, they pale in comparison to the carefully crafted balance achieved by flame retardant base layers. These garments prioritize both protection and practicality, ensuring that firefighters can execute their duties with agility and efficiency, unencumbered by the limitations of inadequate gear.

 

The choice between flame retardant base layers and non-FR garments is not merely a matter of preference; it is a strategic decision that directly impacts the safety and well-being of those who selflessly confront the flames. The imperative of providing firefighters with the best possible protection cannot be compromised, making flame retardant base layers an indispensable investment in the face of an unpredictable and challenging profession.

 

At FlamePro we are proud to include in our range FR base layers, leggings, tops and because protection should be on every layer we supply FR underwear too.

Protecting firefighters from cancer: the most advanced particulate hoods on the market

Posted on by Julie Roberts

Many of us have been alarmed by recent research commissioned by the Fire Brigades Union and independently carried out by the University of Central Lancashire, that evidences instances of cancer among firefighters aged 35-39 is up to 323% higher than the general population of the same age, urging our industry to act now to make firefighting a safer profession. The neck and jaw areas are most vulnerable to smoke and particulate exposure, which is why protective hoods are so critical.

 

We’ve worked hard to create an industry-leading particulate hood responding to firefighters’ needs. FlamePro’s next-generation particulate hoods give firefighters the most advanced protection from cancer-causing particulates from the very first time it is worn, a step-up from alternative products that fall short.

 

Unlike any other hood using the same fabric, FlamePro’s pioneering design is engineered with unique differences to give firefighters the highest level of protection and comfort:

 

Maximised protection that lasts longer

 

171 and 172 DuPont™ Nomex® Nano Flex versions are independently tested and certified to give above 99% protection from the first wear and up to 250 washes compared to other products that only give protection levels for around 100-150 washes. And our 173 PTFE hood offering 99.9% protection from the first wear.

 

Great value, without compromising safety

 

Not only do our new particulate hoods have extended durability that give maximum levels of protection for longer than any alternative, but we also offer both critical cover and full cover protection options to accommodate varying budgets. This gives you the confidence you’re not compromising on the quality and safety standards your firefighters deserve.

Eliminates the risk of particulate exposure and weak spots

 

Particulate barrier protection all the way to the face eliminates the risk of exposure, compared to alternative hoods which have a rib around the edging leaving the face exposed to particulates. FlamePro’s hoods have protected seams for comfort and use meta-aramid threads to give 100% protection from particulates filtering through. What’s more, our hoods are made without any quilting to ensure there is no particulate seepage through weak spots.

 

Exceptionally lightweight to improve mobility and reduce heat stress

 

Our particulate hoods are lighter than any other hood using the same material thanks to FlamePro’s intelligent pattern cutting to tailor the fit. This not only ensures safety and comfort by adapting to the wearer’s size, but it also contributes further to reducing the risk to the firefighter of heat stress.

 

Two sizes for maximum safety and comfort

 

FlamePro knows that a “one size fits most” approach isn’t good enough. Our hoods are tailored for different sizes to reduce the risks of ill-fitting hoods, giving maximised protection and comfort. Garments are clearly labelled to make sure firefighters are easily able to identify that they are donning the right hood.

 

Eliminate need for duplicate kits

 

FlamePro’s particulate hoods meet both structural AND wildfire certifications, eliminating the need for buying, storing, and maintaining duplicate kit and the risk of firefighters taking the wrong protective hood to an incident. This reduces the budget investment needed for the same item at both wildfire and structural incidents.

 

Highly breathable allowing heat and moisture to escape

 

FlamePro’s particulate hood uses cutting-edge DuPont™ Nomex® Nano Flex fabric, specifically developed to prevent contamination from particulates.

 

The heat and flame-resistant fabric is highly breathable, very thin, and lightweight which is crucial for allowing both heat and moisture to escape, allowing firefighters to stay clear headed and safe. These qualities are essential for preventing heat stress and maintaining comfort in extreme environments.

 

Reduced hearing impairment

 

Unlike PTFE laminated hoods, the new 171 and 172 hoods do not contain a plastic lining that interferes with hearing. This means firefighters hear instructions more clearly and are more aware of their surroundings, enhancing their ability to perform safely.

 

Stand-out choice in wearer trials

 

Firefighters chose our particulate hood more frequently than any other in user trials, reporting it was comfortable, cool, and quiet to wear.

 

Act now

 

Give your firefighters maximum protection against the cancer-causing risks of particulates. View FlamePro’s particulate hood  collection or contact us to act now.

 

Introducing FlamePro RECYCLE

Posted on by Julie Roberts

FlamePro RECYCLE is our new service introduced to give you an easy, safe and importantly  secure disposal route for all of your end of life PPE, protecting the environment and removing the risk of PFAS ground contamination.Originally developed as a way to prevent FlamePro garments being part of the 350,000 tonnes of textiles that go into landfill in the UK every year, FlamePro RECYCLE gives a whole host of benefits to customers subscribing to the service.

 

The risk of ground contamination from PFAS, which is increasingly high on the environmental agenda, is eliminated for those items returned and recycled through our service. As no items are sent to landfill there is no opportunity for the returned contaminated garments to pollute the ground or drinking water or the dangerous effects that this can cause to human health and the wider environment to occur.

 

Customers using our new RECYCLE service can legitimately claim zero landfill for items disposed of through the scheme and, disposal can be certified to allow them to provide evidence of sustainable actions taken  for their own sustainability measures and certifications.

 

To ensure that the service fits our wide variety of customers we have ensured that FlamePro RECYCLE has a returns and collection options that scale per individual requirement, allowing choices from ad hoc single boxes every 6 months to multiple 1100L bins collected every week, whatever suits them best.

 

As the majority of our customers have branded PPE recognisable to, and trusted by the public, we have worked hard to establish a route that guarantees that there is no danger of identifiable PPE getting into the wrong hands. This not only protects  vulnerable members of the public, but also our customers themselves. FlamePro RECYCLE works in accordance with BS EN: 15713-2009 Secure Destruction of Confidential Material Code of Practice ensuring all branded or identifiable items are shredded and de-badged the moment they hit site, safeguarding any vulnerabilities.

 

It is not just FlamePro own garments that customers are able to return, but any end-of-life PPE that they need to dispose of, regardless of supplier this includes, boots, gloves, safety glasses and helmets. All items are then recycled and re-used for other purposes, avoiding landfill, and helping feed into a circular economy.

 

To allow us to offer this sustainability enhancing service, we have partnered with an industry-leading recycling company who are committed to sending zero waste to landfill. Our partner is certificated to ISO9001 (Quality), ISO14001 (Environmental) and ISO45001 (H&S), this compliments our own ISO9001, 14001 & 27001 certificate.

 

To find out more visit FlamePro RECYCLE, get in touch using the form below to discover how to tailor this service to suit  you.